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Home >> Tesla >> 2017 >> Model 3 Base >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body -- Model 3 >> Body Panels >> Carrier - Front End (Heat Pump) - Remove and Replace >> Install

Carrier - Front End (Heat Pump) - Remove and Replace: Install

  1. Install FEM harness to front end carrier
    NOTE: 5x clips
    G00660277Courtesy of TESLA, INC.
  2. Position front end carrier to vehicle and install upper bolts securing front end carrier hand tight
    NOTE: 2x bolts, 13mm, 16 N.m, Torque at later step
    G00660274Courtesy of TESLA, INC.
  3. Position the ankle catcher onto the front end carrier
    NOTE: 2x datums, Slightly pull carrier outward to secure ankle catcher onto datums
    G00660273Courtesy of TESLA, INC.
  4. Install lower bolts securing front end carrier to vehicle
    NOTE: 4x bolts, 13mm, 16 N.m
    G00660272Courtesy of TESLA, INC.
  5. Torque upper bolts securing front end carrier to vehicle
    NOTE: 2x bolts, 13mm, 16 N.m
    G00660274Courtesy of TESLA, INC.
  6. Install bolts securing cooling fan module to front end carrier
    NOTE: 2x bolts, 8mm, 10 N.m
    G00660279Courtesy of TESLA, INC.
    G00660280Courtesy of TESLA, INC.
  7. Remove bungee cords supporting cooling fan module assembly
    NOTE: 2x bungee cord
    G00660269Courtesy of TESLA, INC.
  8. Install the FEM radar bracket to front end carrier
    NOTE: 4x bolts, 10mm, 8 N.m
    G00660268Courtesy of TESLA, INC.
  9. Connect radar assembly connector
    NOTE: 1x connector
    G00660267Courtesy of TESLA, INC.
  10. Install radar assembly harness clip to FEM radar bracket
    NOTE: 1x clip
    G00660266Courtesy of TESLA, INC.
  11. Connect RH FEM harness connector
    NOTE: 1x connector, Engage locking tab
    G00660265Courtesy of TESLA, INC.
  12. Connect LH FEM harness connector
    NOTE: 1x connector, Engage locking tab
    G00660264Courtesy of TESLA, INC.
  13. Position front bumper beam with energy absorber
    NOTE: Use a dead blow hammer as needed to install front bumper beam into front crush cans
    G00660281Courtesy of TESLA, INC.
  14. Install bolts securing front bumper beam with energy absorber to LH crush can
    NOTE: 2x bolts, 15mm, 75 N.m
    G00660260Courtesy of TESLA, INC.
  15. Install bolts securing front bumper beam with energy absorber to RH crush can
    NOTE: 2x bolts, 15mm, 75 N.m
    G00660261Courtesy of TESLA, INC.
  16. Connect front acceleration sensors
    NOTE: 3x connectors, Engage locking tab, Connect LH, RH, and center front acceleration sensors
    G00660257Courtesy of TESLA, INC.
    G00660258Courtesy of TESLA, INC.
    G00660259Courtesy of TESLA, INC.
  17. Install RH center fascia reinforcement to front end carrier
    NOTE: 1x tab, 2x datums, Engage locking tab, Push straight down for installation
    G00660256Courtesy of TESLA, INC.
    G00660254Courtesy of TESLA, INC.
  18. Install LH center fascia reinforcement to front end carrier
    NOTE: 1x tab, 2x datums, Engage locking tab, Push straight down for installation
    G00660253Courtesy of TESLA, INC.
    G00660254Courtesy of TESLA, INC.
  19. Install hood latch to front end carrier
    NOTE: 2x bolts, 10mm, 8 N.m, Hand tighten bolts and make fine adjustments, Align hood latch with marked locations
    G00660251Courtesy of TESLA, INC.
  20. Install hood latch actuator onto front end carrier
    NOTE: 2x bolts, 10mm, 5 N.m
    G00651670Courtesy of TESLA, INC.
  21. Connect hood latch actuator
    NOTE: 1x connector
    G00660282Courtesy of TESLA, INC.
  22. Connect the hood latch open switch connector
    NOTE: 1x connector, Engage locking tab
    G00651668Courtesy of TESLA, INC.
  23. Connect ambient temperature sensor connector
    NOTE: 1x connector
    G00651666Courtesy of TESLA, INC.
  24. Install ambient temperature sensor cover into active grille shutter
    G00651666Courtesy of TESLA, INC.
  25. Install connector to active grille shutter actuator
    NOTE: 1x connector, Engage locking tab
    G00651665Courtesy of TESLA, INC.
  26. Install front fascia onto vehicle and secure front clips and both front corners
    NOTE: 8x clips, Recommend assistance, Use caution not to damage headlamp or fender during installation
    G00660283Courtesy of TESLA, INC.
    G00651661Courtesy of TESLA, INC.
    G00651662Courtesy of TESLA, INC.
    G00651663Courtesy of TESLA, INC.
    G00660284Courtesy of TESLA, INC.
  27. Secure 12V harness for front fascia
    NOTE: 1x connector, Engage the locking tab
    G00651656Courtesy of TESLA, INC.
    G00651657Courtesy of TESLA, INC.
  28. Install rear bolt and tighten all three bolts securing RH front corner of front fascia to fender
    NOTE: 1x bolt, 10mm, 3 N.m, 2x bolts, 10mm, 4 N.m, Most forward bolts, Align fascia to fender before tightening
    G00660285Courtesy of TESLA, INC.
  29. Install push clips securing RH front wheel liner to fascia
    NOTE: 5x push clips
    G00651651Courtesy of TESLA, INC.
    G00651652Courtesy of TESLA, INC.
  30. Install rear bolt and tighten all three bolts securing LH front corner of front fascia to fender
    NOTE: 1x bolts, 10mm, 3 N.m, 2x bolts, 10mm, 4 N.m, Most forward bolts, Align fascia to fender before tightening
    G00660286Courtesy of TESLA, INC.
  31. Install push clips securing LH front wheel liner to fascia
    NOTE: 5x push clips
    G00651646Courtesy of TESLA, INC.
    G00651647Courtesy of TESLA, INC.
  32. Apply Loctite 222 onto front aero shield forward bolts and install fasteners to front aero shield
    NOTE: 4x bolts, 10mm, 5 N.m
    G00660287Courtesy of TESLA, INC.
    G00660288Courtesy of TESLA, INC.
  33. Install fasteners holding upper portion of front fascia to vehicle
    NOTE: 6x bolts, 10mm, 4 N.m
    G00651645Courtesy of TESLA, INC.
  34. Install frunk assembly to vehicle
    NOTE: 12x clips. Make sure frunk assembly is fully seated onto clips. Number of clips may vary on older vehicles. Ensure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam.
    G00651642Courtesy of TESLA, INC.
    G00660289Courtesy of TESLA, INC.
    G00660290Courtesy of TESLA, INC.
  35. Install bolts securing frunk assembly
    NOTE: 7x bolts, 10mm, 5 N.m, Lower RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
    G00651641Courtesy of TESLA, INC.
  36. Close the hood to check the hood alignment with fascia/fender
    G00660291Courtesy of TESLA, INC.
  37. Open hood and make adjustments if necessary
    NOTE: 2x bolts, 10mm, 8 N.m, If adjustments are not necessary, Torque bolts
    G00660292Courtesy of TESLA, INC.
  38. Install frunk close out panel
    NOTE: 4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push downward to secure clips
    G00651640Courtesy of TESLA, INC.
  39. Install cabin intake upper duct assembly
    NOTE: 3x clips, Some configurations may come with 4x clips
    G00651637Courtesy of TESLA, INC.
    G00651638Courtesy of TESLA, INC.
  40. Remove rear apron
    NOTE: 12x clips, Only store rear apron visible face upwards
    G00651635Courtesy of TESLA, INC.
    G00660293Courtesy of TESLA, INC.
  41. Close hood
    G00660294Courtesy of TESLA, INC.
  42. Close LH front door
    G00660295Courtesy of TESLA, INC.
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