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Camshaft Valve Clearance: Inspection

Perform the following inspection after removal, installation or replacement of camshaft or valve-related parts, or if there are unusual engine conditions due to changes in valve clearance over time (starting, idling or noise).

  1. Remove rocker cover. Refer to [ROCKER COVER: REMOVAL AND INSTALLATION [QR25DE] ].
  2. Remove engine undercover. Refer to [FRONT BUMPER: REMOVAL AND INSTALLATION ].
  3. Remove radiator shroud (lower). Refer to [RADIATOR: EXPLODED VIEW ]
  4. Measure the valve clearance as follows:
    1. Set No. 1 cylinder at TDC of its compression stroke.
      • Rotate crankshaft pulley clockwise and align TDC mark to timing indicator on front cover.
        Fig 1: Aligning TDC Mark To Timing Indicator On Front Cover
        G06440675Courtesy of SUZUKI OF AMERICA CORP.
      • Make sure that intake and exhaust cam noses of No. 1 cylinder are located as shown.
        Fig 2: Locating Intake And Exhaust Cam Noses Of No. 1 Cylinder
        G06440676Courtesy of SUZUKI OF AMERICA CORP.
      • If not, rotate crankshaft one revolution (360°) and align as shown.
    2. Use a feeler gauge, measure the clearance between valve lifter and camshaft.
      Fig 3: Measuring Clearance Between Valve Lifter And Camshaft
      G06440677Courtesy of SUZUKI OF AMERICA CORP.

      Valve clearance: 

      VALVE CLEARANCE SPECIFICATIONS

      Unit: mm (in)
        Cold (1) (reference data) Hot (2) (reference data)
      Intake 0.24 - 0.32 (0.009 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
      Exhaust 0.26 - 0.34 (0.010 - 0.013) 0.308 - 0.432 (0.012 - 0.017)
      (1) Approximately 20 °C (68 °F)
      (2) Approximately 80 °C (176 °F)
      • Measure the valve clearances at locations marked "x" as shown in the table below (locations indicated with black arrow shown) with feeler gauge.
        Fig 4: Valve Clearances Measuring Locations
        G06440678Courtesy of SUZUKI OF AMERICA CORP.
      • No. 1 cylinder compression TDC
        VALVE CLEARANCES REFERENCE CHART

        Measuring position No. 1 CYL. No. 2 CYL. No. 3 CYL. No. 4 CYL.
        No. 1 cylinder at compression TDC INT x x    
        EXH x   x  
    3. Rotate crankshaft one revolution (360°) and align TDC mark to timing indicator on front cover.
      Fig 5: Aligning TDC Mark To Timing Indicator On Front Cover
      G06440679Courtesy of SUZUKI OF AMERICA CORP.
      • Measure the valve clearance at locations marked "x" as shown in the table below (locations indicated with black arrow shown) with feeler gauge.
        Fig 6: Valve Clearance Measuring Position
        G06440680Courtesy of SUZUKI OF AMERICA CORP.
      • No. 4 cylinder compression TDC
        VALVE CLEARANCES REFERENCE CHART

        Measuring position No. 1 CYL. No. 2 CYL. No. 3 CYL. No. 4 CYL.
        No. 4 cylinder at compression TDC INT     x x
        EXH   x   x
  5. If out of standard, perform adjustment.