Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Pressure Control Solenoid Valve) Removal and Installation: Installation

Reference: PRESSURE CONTROL SOLENOID VALVE INSPECTION 

Reference: SOLENOID VALVES (SHIFT SOLENOID VALVES AND TCC SOLENOID VALVE) INSPECTION 

1. Apply A/T fluid to new O-rings of solenoid valves and pressure control solenoid.
2. Install new O-rings to each solenoid valves and pressure control solenoid.
3. Install shift solenoid valve-A (No. 1) (1), shift solenoid valve-B (No. 2) (2) and TCC solenoid valve (3).

   Tightening torque 

   Shift solenoid bolts a: 7.0 N.m (0.7 kg-m, 5.0 lb-ft) 

   Fig 1: Tightening Shift Solenoid Bolts

   Courtesy of SUZUKI OF AMERICA CORP.
4. Install pressure control solenoid (1).

   Tightening torque 

   Pressure control solenoid bolt a: 7.0 N.m (0.7 kg-m, 5.0 lb-ft) 

   Valve body bolt b: 10.0 N.m (1.0 kg-m, 7.5 lb-ft) 

   Fig 2: Identifying Pressure Control Solenoid

   Courtesy of SUZUKI OF AMERICA CORP.
5. Connect solenoid connectors by identifying wire color.

   Solenoid coupler: Wire color 

   Pressure control solenoid valve (1): Blue + Brown 

   Shift solenoid valve-A (No. 1) (2): White 

   Shift solenoid valve-B (No. 2) (3): Black 

   TCC solenoid valve (4): Yellow 

   Fig 3: Identifying Pressure Control Solenoid Valve

   Courtesy of SUZUKI OF AMERICA CORP.
6. Clean mating surface transaxle case.
7. Apply sealant to mating surface of transaxle side cover and transaxle case by using a nozzle (1) as shown in Fig 4 by such amount that its section is 1.5 mm (0.059 in) in diameter.

   "A": Sealant 99000-31230SUZUKI Bond No.1216B 

   Fig 4: Applying Sealant To Mating Surface Of Transaxle Side Cover

   Courtesy of SUZUKI OF AMERICA CORP.
8. Install new transaxle side cover (1) by tightening new torx® bolts to specified torque.

   Tightening torque 

   Transaxle side cover bolts a: 13 N.m (1.3 kg-m, 9.40 lb-ft) 

   Fig 5: Tightening Transaxle Side Cover Bolts

   Courtesy of SUZUKI OF AMERICA CORP.
9. Pour A/T fluid by referring to A/T FLUID CHANGE .
10. Verify that there is no A/T fluid leakage.