Brake Booster Removal and Installation: Installation

Reference: BRAKE BOOSTER INSPECTION 

1. Install booster to dash panel. Then connect push rod clevis pin (2) and clip (1).
2. Tighten booster mounting nuts (3) to specified torque.

   Tightening torque 

   Booster mounting nut a: 13 N.m (1.3 kg-m, 9.5 lb-ft) 

   Fig 1: Identifying Booster Mounting Nuts

   Courtesy of SUZUKI OF AMERICA CORP.
3. Connect vacuum hose to booster referring to MASTER CYLINDER AND BRAKE BOOSTER COMPONENTS .
4. Install front brake pipe (from master cylinder primary and secondary to ABS (ESP®) hydraulic unit pipe) referring to FRONT BRAKE HOSE / PIPE REMOVAL AND INSTALLATION .
5. Install master cylinder assembly to booster referring to MASTER CYLINDER REMOVAL AND INSTALLATION .
6. Fill reservoir with specified fluid.
7. Bleed air from brake system referring to AIR BLEEDING OF BRAKE SYSTEM .
8. Check pedal height and play referring to BRAKE PEDAL FREE HEIGHT INSPECTION  and BRAKE PEDAL PLAY INSPECTION .
9. Check each installed part for fluid leakage and perform brake test.