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Master Cylinder Assembly Removal and Installation: Removal

  1. Disconnect the electrical connector from the reservoir.
    Fig 1: Brake Electrical Connector On Reservoir
    G04716973Courtesy of SUZUKI OF AMERICA CORP.
  2. For vehicles with the ABS braking system, disconnect the brake lines from the master cylinder body.
  3. For vehicles with the non-ABS braking system, disconnect the brake lines from the proportioning valves.
  4. For vehicles with the manual transaxle, disconnect the clip to the clutch hose connection to the master cylinder and move the clip out of the way.
  5. Remove the clutch hose from the master cylinder if equipped.
  6. Plug the opening to the brake lines to prevent fluid loss and contamination.
    Fig 2: Disconnecting/Connecting Brake Lines From Master Cylinder Body
    G04716969Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the attaching nuts from the power booster.
  8. Remove the master cylinder assembly.
  9. Drain the brake fluid.
    Fig 3: Removing/Installing Master Cylinder Assembly With Attached Nuts And Vacuum Hose
    G04716992Courtesy of SUZUKI OF AMERICA CORP.