Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Pressure Control Solenoid Valve) Removal and Installation: Installation

WARNING: This page is about a different variant/trim than selected.

Reference: PRESSURE CONTROL SOLENOID VALVE INSPECTION

Reference: SOLENOID VALVES (SHIFT SOLENOID VALVES AND TCC SOLENOID VALVE) INSPECTION

Apply A/T fluid to new O-rings of solenoid valves and pressure control solenoid.
Install new O-rings to each solenoid valves and pressure control solenoid.
Install shift solenoid valve-A (No. 1) (1), shift solenoid valve-B (No. 2) (2) and TCC solenoid valve (3).
Tightening torque

Shift solenoid bolts a: 7.0 N.m (0.7 kg-m, 5.0 lb-ft)

Fig 1: Installing Shift Solenoid Valve
Courtesy of SUZUKI OF AMERICA CORP.
Install pressure control solenoid (1).
Tightening torque

Pressure control solenoid bolt a: 7.0 N.m (0.7 kg-m, 5.0 lb-ft)

Valve body bolt b: 10.0 N.m (1.0 kg-m, 7.5 lb-ft)

Fig 2: Installing Pressure Control Solenoid
Courtesy of SUZUKI OF AMERICA CORP.
Connect solenoid connectors by identifying wire color.
Solenoid coupler: Wire color

Pressure control solenoid valve (1): Blue + Brown

Shift solenoid valve-A (No. 1) (2): White

Shift solenoid valve-B (No. 2) (3): Black

TCC solenoid valve (4): Yellow

Fig 3: Connecting Solenoid Connectors
Courtesy of SUZUKI OF AMERICA CORP.
Clean mating surface transaxle case.
Apply sealant to mating surface of transaxle side cover and transaxle case by using a nozzle (1) as shown in figure by such amount that its section is 1.5 mm (0.059 in) in diameter.
"A": Sealant 99000-31230

Fig 4: Applying Sealant To Mating Surface Of Transaxle Side Cover And Transaxle Case
Courtesy of SUZUKI OF AMERICA CORP.
Install new transaxle side cover (1) by tightening new Torx® bolts to specified torque.
Tightening torque

Transaxle side cover bolts a: 13 N.m (1.3 kg-m, 9.40 lb-ft)

Fig 5: Installing Transaxle Side Cover
Courtesy of SUZUKI OF AMERICA CORP.
Pour A/T fluid referring to A/T FLUID CHANGE .
Verify that there is no A/T fluid leakage.