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Home >> Suzuki >> 2006 >> Aerio Base, FWD, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Automatic Transmission) >> Repair Instructions >> 1st / Reverse Brake and One-Way No. 2 Clutch Disassembly and Reassembly >> Reassembly

1st / Reverse Brake and One-Way No. 2 Clutch Disassembly and Reassembly: Reassembly

WARNING: This page is about a different variant/trim than selected.

Reference: 1ST / REVERSE BRAKE AND ONE-WAY No. 2 CLUTCH INSPECTION 

  1. Apply A/T fluid to new O-rings and install new O-rings (1) to 1st / reverse brake piston (2).
    Fig 1: Installing O-Rings To 1st / Reverse Brake Piston
    G04592017Courtesy of SUZUKI OF AMERICA CORP.
  2. Install front planetary ring gear flange (1) on to front planetary ring gear (2).
  3. Install snap ring (3), using pliers or the like.
    Fig 2: Installing Front Planetary Ring Gear Flange
    G04592018Courtesy of SUZUKI OF AMERICA CORP.
  4. Fit flat surface of thrust washer (1) to front planetary ring gear with petroleum jelly so as not to fall washer off when reassembling.
    Fig 3: Installing Thrust Washer To Front Planetary Ring Gear
    G04592019Courtesy of SUZUKI OF AMERICA CORP.
  5. Install one-way No. 2 clutch (1).
  6. Install snap ring, using flat head rod or the like.
    Fig 4: Installing One-Way No. 2 Clutch
    G04592020Courtesy of SUZUKI OF AMERICA CORP.
  7. Apply A/T fluid to outer surface of one-way No. 2 clutch race (1).
  8. Install one-way No. 2 clutch race (1) to one-way No. 2 clutch (2).
    Fig 5: Installing One-Way No. 2 Clutch Race
    G04592021Courtesy of SUZUKI OF AMERICA CORP.
  9. Check that one-way No. 2 clutch (1) turns freely when turned counterclockwise [A] and looks when turned clockwise [B].
    Fig 6: Checking That One-Way No. 2 Clutch
    G04592022Courtesy of SUZUKI OF AMERICA CORP.