Reduction Drive Gear, Reduction Idler Gear and Reduction Driven Gear Disassembly and Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.

CAUTION:

Bevel gear and pinion must be replaced as a set when either replacement becomes necessary.
When replacing taper roller bearing, replace as inner race & outer race assembly.

Drive in reduction drive gear bearings (right and left) to reduction drive gear by using bearing puller and hydraulic press.
Drive in reduction idler gear bearings (1) (right and left) to reduction idler gear (2) by using special tools and hydraulic press (5).
Special Tool
1. 09924-74590
2. 09944-66060

Drive in reduction driven gear bearings (3) (right and left) to reduction driven gear (4) by using special tools and hydraulic press (5).

Special Tool

Reduction gear taper roller bearings dimension

REDUCTION GEAR TAPER ROLLER BEARINGS DIMENSION SPECIFICATION

	Outside diameter	Width
Reduction idler gear taper roller bearing	47 mm (1.85 in.)	15 mm (0.59 in.)
Reduction driven gear RH taper roller bearing	52 mm (2.05 in.)	16.3 mm (0.64 in.)
Reduction driven gear LH taper roller bearing	52 mm (2.05 in.)	19.3 mm (0.76 in.)

Fig 1: Installing Reduction Driven Gear Bearings (Right And Left) To Reduction Driven Gear

Courtesy of SUZUKI OF AMERICA CORP.