LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2005 >> Verona EX >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Master Cylinder Assembly Installation

Master Cylinder Assembly Installation

  1. Install the master cylinder assembly with the mounting nuts.

    Tighten 

    Tighten the master cylinder mounting nuts to 13 N.m (115 lb-in).

    Fig 1: Installing Master Cylinder Assembly With Mounting Nuts
    G04095166Courtesy of SUZUKI OF AMERICA CORP.
  2. Install the brake lines to the master cylinder body.

    Tighten 

    Tighten the master cylinder brake lines to 16 N.m (12 lb-ft).

  3. For vehicles with the manual transaxle, install the clutch hose connection to the master cylinder with the clip.
    Fig 2: Installing Clutch Hose Connection To Master Cylinder With Clip
    G04095167Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the low brake fluid level switch by pushing it into the side of the brake fluid reservoir opposite the engine.
    Fig 3: Installing Low Brake Fluid Level Switch
    G04095168Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the connector for the low brake fluid level switch by sliding it into its mount on the top of the brake fluid reservoir.
  6. Connect the brake fluid level switch to the wiring harness.
  7. Add the brake fluid.
  8. Check for leaks.
  9. Recheck the fluid level.
  10. Bleed the brake system. Refer to "MANUAL BLEEDING THE BRAKES ".
    Fig 4: Connecting Brake Fluid Level Switch To Wiring Harness
    G04095169Courtesy of SUZUKI OF AMERICA CORP.