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Home >> Suzuki >> 2005 >> Verona EX >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Brake Fluid Reservoir Installation

Brake Fluid Reservoir Installation

  1. Lubricate the new brake fluid reservoir seals with clean brake fluid.
  2. Install the brake fluid reservoir seals into the master cylinder body.
  3. Install the brake fluid reservoir onto the master cylinder body.
    Fig 1: Installing Brake Fluid Reservoir Seals
    G04095149Courtesy of SUZUKI OF AMERICA CORP.
  4. For vehicles with the manual transaxle, install the clutch hose connection to the master cylinder with the clip.
    Fig 2: Installing Clutch Hose Connection To Master Cylinder With Clip
    G04095150Courtesy of SUZUKI OF AMERICA CORP.
  5. Add the brake fluid.
  6. Raise and suitably support the vehicle.
  7. Bleed the brake system. Refer to "MANUAL BLEEDING THE BRAKES ".
  8. Lower the vehicle.
  9. Install the low brake fluid level switch by pushing it into the side of the brake fluid reservoir opposite the engine.
    Fig 3: Installing Low Brake Fluid Level Switch
    G04095151Courtesy of SUZUKI OF AMERICA CORP.
  10. Install the connector for the low brake fluid level switch assembly by sliding it into its mount on the top of the brake fluid reservoir.
  11. Connect the brake fluid level switch to the wiring harness.
    Fig 4: Connecting Brake Fluid Level Switch To Wiring Harness
    G04095152Courtesy of SUZUKI OF AMERICA CORP.