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Home >> Suzuki >> 2005 >> Reno EX >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Power Booster Assembly Removal and Installation >> Removal

Power Booster Assembly Removal and Installation: Removal

  1. Remove the master cylinder. Refer to "MASTER CYLINDER ASSEMBLY REMOVAL AND INSTALLATION :".
  2. Remove the clip on the vacuum hose connection on the booster.
    Fig 1: Removing Clip From Vacuum Hose Connection On Booster
    G04103289Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the shaft and the rubber O-ring.
    Fig 2: Removing Shaft And Rubber O-Ring
    G04103290Courtesy of SUZUKI OF AMERICA CORP.
  4. Disconnect the brake stoplamp switch.
  5. Remove the brake pedal spring.
  6. Disconnect the clip and the pushrod pin from the pedal bracket assembly. Refer to "BRAKE PEDAL REMOVAL AND INSTALLATION :".
  7. Remove the booster mounting nuts from the studs protruding from the dash panel and remove the booster.
    Fig 3: Removing Booster Mounting Nuts
    G04103291Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the rubber boot.
    Fig 4: Rubber Boot, Hex Nut And Pushrod
    G04103292Courtesy of SUZUKI OF AMERICA CORP.
  9. Holding the hex nut, twist off the pushrod clevis.
  10. Remove the hex nut from the pushrod.
    Fig 5: Removing Hex Nut From Pushrod
    G04103293Courtesy of SUZUKI OF AMERICA CORP.