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Master Cylinder Disassembly and Assembly: Disassembly

  1. Remove the master cylinder. Refer to "MASTER CYLINDER ASSEMBLY REMOVAL AND INSTALLATION :".
  2. Remove the brake fluid reservoir. Refer to "BRAKE FLUID RESERVOIR REMOVAL AND INSTALLATION :".
  3. Remove the seal ring from the cylinder bore.
    NOTE: When removing the retaining ring, avoid damaging the piston or the cylinder wall.
    CAUTION: A welding rod or its equivalent can be used in a compensating port to keep the piston depressed.
  4. Remove and discard the retaining ring from the cylinder body (the non-ABS master cylinder body is shown) using a suitable screwdriver.
    Fig 1: Removing Retaining Ring From Cylinder Body
    G04103282Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the primary piston (the ABS master cylinder body is shown).
  6. Carefully remove the secondary piston assembly, including the springs, from the master cylinder bore.
    Fig 2: Removing Primary Piston
    G04103283Courtesy of SUZUKI OF AMERICA CORP.
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