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Home >> Suzuki >> 2005 >> Aerio S, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Manual Transmission) >> Repair Instructions >> Gear Shift and Select Shaft Removal and Installation >> Installation

Gear Shift and Select Shaft Removal and Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Clean mating surface of guide case.
  2. Apply sealant to gear shift & select shaft assembly (1) as shown in figure by such amount that its section is 1.5 mm (0.059 in.) in diameter.

    "A": Sealant 99000--31260 

  3. Install gear shift and select shaft assembly with new gasket into transaxle.
  4. Place breather hose bracket and tighten it together with gear shift guide case bolts (2) to specified torque.

    Tightening torque 

    Gear shift guide case bolt (a): 23 N.m (2.3 kg-m, 17.0 lb-ft) 

  5. Install washer and gear shift interlock bolt (3) to which thread lock cement has been applied and then tighten it to specified torque.

    "B": Thread lock cement 99000--32110 

    Tightening torque 

    Gear shift interlock bolt (b): 23 N.m (2.3 kg-m, 17.0 lb-ft) 

  6. Install washer and 5th to reverse interlock guide bolt (4) to which thread lock cement has been applied and then tighten it to specified torque.

    "B": Thread lock cement 99000--32110 

    Tightening torque 

    5th to reverse interlock guide bolt (d): 23 N.m (2.3 kg-m, 17.0 lb-ft) 

    Fig 1: Installing Washer And 5th To Reverse Interlock Guide Bolt
    G04015292Courtesy of SUZUKI OF AMERICA CORP.
  7. Check input shaft for rotation in each gear position.