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Home >> Suzuki >> 2005 >> Aerio S, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Rear >> Repair Instructions >> Wheel Cylinder Removal and Installation >> Installation

Wheel Cylinder Removal and Installation: Installation

  1. Take off bleeder plug cap from brake pipe and connect pipe to wheel cylinder (1) just enough to prevent fluid from leaking.
    Fig 1: Connecting Pipe To Wheel Cylinder
    G04014840Courtesy of SUZUKI OF AMERICA CORP.
  2. Tighten wheel cylinder to brake back plate to specified torque.

    Tightening torque 

    Wheel cylinder mounting bolt (a): 12 N.m (1.2 kg-m, 9.0 lb-ft) 

  3. Tighten flare nut of brake pipe to specified torque.

    Tightening torque 

    Rear brake pipe flare nut (b): 16 N.m (1.6 kg-m, 11.5 lb-ft) 

  4. Install bleeder plug cap taken off from pipe back to bleeder plug.
    Fig 2: Tightening Flare Nut Of Brake Pipe
    G04014841Courtesy of SUZUKI OF AMERICA CORP.
  5. Install brake shoes. Refer to "REAR BRAKE SHOE REMOVAL AND INSTALLATION :".
  6. Install brake drum. Refer to "REAR BRAKE DRUM REMOVAL AND INSTALLATION :".
  7. Fill reservoir with brake fluid and bleed brake system. For bleeding operation refer to AIR BLEEDING OF BRAKE SYSTEM .
  8. Upon completion of all jobs, depress brake pedal with about 300 N (30 kg, 66 lbs) load 3 to 5 times so as to obtain proper drum-to-shoe clearance. Adjust parking brake cable.
  9. Install wheel and tighten wheel nuts to specified torque.

    Tightening torque 

    Wheel nut: 85 N.m (8.5 kg-m, 61.5 lb-ft) 

  10. Check to ensure that brake drum is free from dragging and proper braking is obtained. Then remove vehicle from hoist and perform brake test (foot brake and parking brake).
  11. Check each installed part for oil leakage.