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Home >> Suzuki >> 2005 >> Aerio S, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Master Cylinder Assembly Removal and Installation >> Installation

Master Cylinder Assembly Removal and Installation: Installation

  1. Install new master cylinder O-ring.
  2. Install master cylinder to booster and tighten master cylinder fixing nuts (3) to specified torque.

    Tightening torque 

    Master cylinder fixing nut (a): 13 N.m (1.3 kg-m, 9.5 lb-ft) 

  3. Connect brake pipe and tighten flare nuts (2) to specified torque.

    Tightening torque 

    Brake pipe flare nut (b): 16 N.m (1.6 kg-m, 11.5 lb-ft) 

  4. Connect fluid level switch connector (1) of reservoir.
    Fig 1: Tightening Nut
    G04014768Courtesy of SUZUKI OF AMERICA CORP.
  5. Fill reservoir with specified brake fluid up to its MAX mark.
  6. After completing the work, bleed air and check brake pedal for play.