Brake Booster Removal and Installation: Installation

NOTE:

Adjust clearance between booster piston rod and master cylinder piston. Refer to "BRAKE BOOSTER INSPECTION AND ADJUSTMENT :".
Check length of push rod clevis.

Install booster (4) to dash panel. Then connect push rod clevis (5) to pedal arm with clevis pin (2) and clip (1).
Tighten booster mounting nuts (3) to specified torque.
Tightening torque

Booster mounting nut (a): 13 N.m (1.3 kg-m, 9.5 lb-ft)

Fig 1: Tightening Brake Booster Mounting Nut
Courtesy of SUZUKI OF AMERICA CORP.
Install brake vacuum hose to booster.
Install master cylinder assembly to booster referring to "MASTER CYLINDER ASSEMBLY REMOVAL AND INSTALLATION :".
Fill reservoir with specified fluid.
Bleed air from brake system.
Perform brake test and check each installed part for fluid leakage.