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Home >> Suzuki >> 2005 >> Aerio S, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Repair Instructions >> Brake Booster Inspection and Adjustment >> Clearance Between Booster Piston Rod and Master Cylinder Piston

Clearance Between Booster Piston Rod and Master Cylinder Piston

  1. Set special tool (A) on master cylinder (1) and push pin head (3) until it contacts piston (2).

    Special tool 

    (A): 09950--96010 

    Fig 1: Setting Special Tool On Master Cylinder And Push Pin Head
    G04014784Courtesy of SUZUKI OF AMERICA CORP.
  2. Turn special tool upside down and place it on booster (1). Adjust booster piston rod (2) length until rod end contacts pin head.

    Clearance "b" (Between special tool and piston rod) 

    0 mm (0 in.) 

    Special tool 

    (A): 09950--96010 

    Fig 2: Adjusting Booster Piston Rod Length
    G04014785Courtesy of SUZUKI OF AMERICA CORP.
  3. Adjust clearance by turning adjusting screw of piston rod.

    Special tool 

    (B): 09952--16010 

    Fig 3: Adjusting Screw Of Piston Rod By Special Tool
    G04014786Courtesy of SUZUKI OF AMERICA CORP.