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Grand Vitara & Vitara

  1. Remove master cylinder from vehicle and separate reservoir from master cylinder. See MASTER CYLINDER  and MASTER CYLINDER RESERVOIR  under REMOVAL & INSTALLATION.
  2. Remove circlip. See Fig 1. On ABS vehicles, carefully pull out primary piston, then carefully pull out secondary piston. On non-ABS vehicles, remove piston stopper bolt and carefully apply air at stopper bolt hole to remove secondary piston.
  3. To install, reverse removal procedure. On non-ABS vehicles, install piston stopper bolt after all components and circlip have been installed.
Fig 1: Identifying Master Cylinder Components (Grand Vitara & Vitara)
G00294422Courtesy of SUZUKI OF AMERICA CORP.