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Air Flow Control Actuator Removal and Installation: Removal

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative (-) cable at battery.
  2. Disable air bag system.

    For H25 engine model, refer to AIR BAG RESTRAINT SYSTEMS .

    For H27 engine model, refer to AIR BAG RESTRAINT SYSTEMS .

  3. Remove instrument panel. Refer to INSTRUMENT PANEL REMOVAL AND INSTALLATION .
  4. Disconnect air flow control actuator linkage (1) from heater unit.
    Fig 1: Disconnecting Air Flow Control Actuator Linkage
    G00757951Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect air flow control actuator coupler (1).
  6. Remove air flow control actuator from heater unit by removing its mounting screw (2).
Fig 2: Removing Air Flow Control Actuator
G00757952Courtesy of SUZUKI OF AMERICA CORP.
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