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Clutch Master Cylinder Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply brake fluid to inside of piston assembly and cylinder body.
  2. Install piston assembly into cylinder.
  3. With piston pushed down, install circlip (1) as shown. And install boot.
    Fig 1: Installing Circlip
    G00761804Courtesy of SUZUKI OF AMERICA CORP.
  4. Tighten lock nut to specified torque.

    Tightening torque 

    Clevis lock nut (a): 10 N.m (1.0 kg-m, 7.5 lb-ft)

    Fig 2: Installing Clevis Lock Nut
    G00761805Courtesy of SUZUKI OF AMERICA CORP.
  5. For installation of master cylinder to vehicle, refer to CLUTCH MASTER CYLINDER REMOVAL AND INSTALLATION  .
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