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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 92 (Clutches - M/T) >> Repair Instructions >> Clutch Fluid Pipe and Hose Removal and Installation >> Installation

Clutch Fluid Pipe and Hose Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Reverse removal sequence noting the following points.

Tightening torque 

Clutch fluid pipe flare nut (a): 16 N.m (1.6 kg-m, 11.5 lb-ft)

NOTE:
  • For air bleeding of master cylinder alone, it must be removed from vehicle.

    (For procedures of removal and installation of master cylinder assembly and air bleeding, refer to CLUTCH MASTER CYLINDER REMOVAL AND INSTALLATION  .

  • Do not allow fluid to get on painted surface.
  • Do not allow pipe (1) and hose (2) to contact hard against vehicle or other parts.
  • Install each clamp securely.
  • Install E-ring (4) securely as shown.
  • After installation, check clutch pedal free travel and bleed air from system.
  • Check fluid leakage.
  • Add fluid close to MAX level of reservoir.
Fig 1: Identifying Fluid Pipe Components
G00761796Courtesy of SUZUKI OF AMERICA CORP.