LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 91 (Overhaul - M/T) >> Repair Instructions >> Manual Transmission Rear Case Disassembly and Assembly >> Disassembly

Manual Transmission Rear Case Disassembly and Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove countershaft gutter (2) from transmission rear case (1).
    Fig 1: Removing Countershaft Gutter
    G00761980Courtesy of SUZUKI OF AMERICA CORP.
  2. Take out oil seal (1) from rear case (2).
    Fig 2: Taking Out Oil Seal
    G00761981Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove interlock cam plug (1) by using Torx(R) wrench (2).
    Fig 3: Removing Interlock Cam Plug
    G00761982Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove pin by using special tool.

    Special tool 

    (A): 09922-85811

    Fig 4: Removing Pin
    G00761983Courtesy of SUZUKI OF AMERICA CORP.
  5. Pull out interlock cam component (1).
    Fig 5: Pulling Out Interlock Cam
    G00761984Courtesy of SUZUKI OF AMERICA CORP.