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Power Brake Booster: Installation

WARNING: This page is about a different car, the 2003 Mitsubishi Outlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. Replace sealer. See Figure .
  2. Install brake booster in engine compartment.
  3. Install clevis.
  4. Install pin assembly.
  5. Install snap ring.
  6. Reconnect vacuum hose (with built-in check valve). Insert vacuum hose with its paint mark facing forward. See Fig 1 .
  7. Using a vacuum pump, apply vacuum (negative pressure) of 66.7 kPa to the brake booster. Measure distance "A". See Fig 2 .
  8. NOTE: When a vacuum (negative pressure) of 66.7 kPa is not applied to the brake booster, the push rod protrusion (distance "A") should be 0.348-0.358" (8.85-9.10 mm).
  9. If the protrusion is not 0.400-0.409" (10.15-10.40 mm), adjust the push rod length by turning the push rod. Use Special Tool (MB991568) to turn the push rod while holding the rod spline with angle-nose pliers. See Fig 3 .
  10. To complete installation, reverse remaining removal procedure. See TORQUE SPECIFICATIONS  .
Fig 1: Installing Vacuum Hose (With Built-In Check Valve)
G00317239Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 2: Checking Push Rod Protrusion
G00317240Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 3: Adjusting Push Rod Protrusion
G00317241Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.