Fuel Pump Assembly & Disassembly (Aerio)
WARNING: This page is about a different car, the 2003 Suzuki XL-7, 2003 Suzuki Vitara, 2003 Suzuki Grand Vitara, and 2003 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.
To identify fuel pump assembly components, see Fig 1 .
Disassemble and reassemble fuel pump assembly, noting the following:
CAUTION:
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- While removing fuel level gauge, do not contact resistor plate (1) or deform arm (2). See Fig 2 . It may cause fuel level gauge to fail.
- When removing grommet from fuel tube or bracket sub assembly, be very careful not to cause damage to grommet installed section (sealed section in bore). Should it be damaged, replace it with new one, or fuel will-leak from that part.
- When removing fuel level sensor (3), press snap-fit part (4) and slide it in the arrow direction as shown in figure. See Fig 2 .
- When installing fuel level sensor to housing, fit fuel level sensor securely.