LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 48 (Removal & Installation) >> Air Induction Systems >> Throttle Body >> Removal (Grand Vitara)

Removal (Grand Vitara)

WARNING: This page is about a different car, the 2003 Suzuki XL-7, 2003 Suzuki Vitara, 2003 Suzuki Grand Vitara, and 2003 Suzuki Aerio. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative cable at battery.
  2. Drain engine coolant.
  3. Detach fuse/relay box.
  4. Remove strut tower bar.
  5. Disconnect accelerator cable (1) and A/T throttle cable (2) (for A/T model) from throttle body. See Figure .
  6. Disconnect water hose (3) from throttle body. See Figure .
  7. Remove surge tank cover.
  8. Remove intake air pipe (1) and surge tank pipe (2). See Figure .
  9. Disconnect connector of injector wire.
  10. Disconnect connectors of TP sensor (2), MAF sensor (1) and IAC valve (3). See Figure .
  11. Disconnect ground terminal (6) from intake manifold (5). See Figure .
  12. Remove clamp bracket (4) from intake collector. See Figure .
  13. Disconnect connectors of EVAP canister purge valve (1) and EGR valve (5). See Figure .
  14. Disconnect PCV hose (6), breather hose (3) and EVAP canister purge valve hose (2). See Figure .
  15. Remove EGR pipe (4) from exhaust manifold. See Figure .
  16. Remove throttle body (3) and intake collector (2) from intake manifold (1). See Figure .
  17. Disconnect hoses of IAC valve and PCV from throttle body.
    18. NOTE:
    • MAF sensor (4), TP sensor (5), or other components containing rubber must not be placed in a solvent or cleaner bath. A chemical reaction will cause these parts to swell, harden or get distorted. See Figure .
    • Don't put drills or wires into passages for cleaning. It causes damages in passages.
  18. Remove throttle body from intake collector.
scientia non olet · About LEMON Manuals