Disassembly & Reassembly (Diamante - Without Traction Control)
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 Mitsubishi Outlander, 2003 Mitsubishi Montero Sport, 2003 Mitsubishi Montero, 2003 Mitsubishi Lancer, and 2003 Mitsubishi Galant. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Fixed SAS is correctly adjusted at factory and should not be removed. If fixed SAS should happen to have been removed, carry out fixed SAS adjustment. See FIXED SPEED ADJUSTING SCREW
under IDLE SPEED & MIXTURE in ON-VEHICLE ADJUSTMENTS article.
- To disassemble, remove throttle position sensor. See Fig 1. Remove dash pot and dash pot lever. Remove lever assembly and idle air control motor. Remove "O" ring. Remove idle speed control body assembly and gasket. Remove bracket. If any idle speed adjusting screw is removed, basic idle speed will need to be adjusted. See BASIC IDLE SPEED under IDLE SPEED & MIXTURE in ON-VEHICLE ADJUSTMENTS article.
- To reassemble, reverse disassembly procedure. If a vacuum port or passage is clogged, use compressed air to clean it out. Install throttle position sensor so it is positioned as shown. See Fig 2. Install NEW "O" rings and idle speed control body assembly gasket. Tighten fasteners to specification. See TORQUE SPECIFICATIONS . Ensure throttle position sensor is working properly.