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Evaporator (Cooling Unit) Removal and Installation: Removal

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative (-) cable at battery.
  2. Disable air bag system. Refer to DISABLING & ACTIVATING AIR BAG SYSTEM .
  3. Recover refrigerant by using recovery and recycling equipment. Be sure to follow the instruction manual for the equipment. The amount of compressor oil removed must be measured and the same amount added to the system.
  4. Disconnect suction pipe (1) and liquid pipe (2) from evaporator (cooling unit).
    CAUTION: As soon as above hose and pipe are disconnected, cap opened fittings so that moisture and dust may not enter cooling unit.
    Fig 1: Disconnecting Suction Pipe And Liquid Pipe From Evaporator
    G00797489Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove blower motor unit. Refer to HEATER BLOWER UNIT REMOVAL AND INSTALLATION .
  6. Disconnect thermistor wire coupler.
  7. Remove cooling unit (evaporator).
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