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Manual Transmission Gear Oil Inspection and Change

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Before changing or inspecting oil, be sure to stop engine and lift vehicle horizontally.
  2. With vehicle lifted up, check oil level and leakage. If leakage exists, correct or repair it.
  3. Drain old oil and fill new specified oil as shown by specified amount (roughly up to level hole).
    NOTE:
    • It is highly recommended to use SAE 75W-90 gear oil.
    • Whenever vehicle is hoisted for any other service work than oil change, also be sure to check for oil leakage and status of breather hoses.
    • If water or rust is mixed in drained oil, be sure to check breather hose and boot of transmission and transfer.

    Gear oil specification 

    Oil grade: API GL-4 

    Viscosity: SAE 75W-85, 75W-90 or 80W-90 

    Gear oil capacity 

    Transmission: 2.6 liters (5.5 / 4.6 US / lmp pt.) 

    Transfer: 1.7 liters (3.6 / 3.0 US / lmp pt.) 

    Viscosity Chart SAE 

    Fig 1: Viscosity Chart SAE
    G00798127Courtesy of SUZUKI OF AMERICA CORP.
  4. Torque drain plug and level / filler plug as specified after applying sealant to its thread of plug (c).
CAUTION: Transmission oil must not be poured through gear shift control lever part.

"A": Sealant 99000-31110 

Tightening torque 

Oil drain plug and level/filler plug (on transmission case) (a): 38 N.m (3.8 kg-m, 27.5 lb-ft) 

Oil drain plug and level/filler plug (on transfer case) (b): 23 N.m (2.3 kg-m, 17.0 lb-ft) 

Fig 2: Identifying Oil Drain And Level/Filler Plug
G00798128Courtesy of SUZUKI OF AMERICA CORP.