Planetary Gears and Output Shaft Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Assemble components by reversing disassembly procedure and noting the following points.

Refer to "PLANETARY GEARS AND OUTPUT SHAFT COMPONENTS: " when installing each component.
Check seal sleeve ring for damage before installation and replace if damaged.
Install planetary sun gear as shown in the figure.

Fig 1: Installing Planetary Sun Gear
Courtesy of SUZUKI OF AMERICA CORP.
Fit retaining rings into groove securely.
Install one-way clutch as shown in the figure.

Fig 2: Fitting Retaining Rings Into Groove Securely
Courtesy of SUZUKI OF AMERICA CORP.
Install reverse brake reaction plate (2) to front planetary gear (1).
With reverse brake reaction plate (2) fixed stationary, turn front planetary gear (1) clockwise to check that it locks and then counterclockwise to check that it turns smoothly.

Fig 3: Installing Reverse Brake Reaction Plate To Front Planetary Gear
Courtesy of SUZUKI OF AMERICA CORP.