Overdrive (Case Side) Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Install each component by reversing removal procedure and noting the following points.

When installing rear seal ring, use care not to open it too wide.
Apply A/T fluid to O-ring, disc, etc. before installing them.
Opening of retaining brake front ring (2) and projection (1) of O/D case should be matched.

Fig 1: Identifying Retaining Brake Front Ring And Projection Of O/D Case
Courtesy of SUZUKI OF AMERICA CORP.
When installing each component, refer to "OVERDRIVE (CASE SIDE) COMPONENTS: ".
Install cushion brake plate (1) so that it warps convexly.

Fig 2: Installing Cushion Brake Plate
Courtesy of SUZUKI OF AMERICA CORP.
As a final step, measure clearance between retaining brake front ring and brake backing plate again.
Standard clearance between retaining brake front ring and brake backing plate

For J20 engine model: 0.56 - 1.38 mm (0.022 - 0.054 in.)

For H25 engine model: 0.40 - 1.38 mm (0.016 - 0.054 in.)
Measure free length of piston return spring.
Standard free length of piston return spring

For J20 engine model: 16.12 mm (0.635 in.)

For H25 engine model: 15.10 mm (0.594 in.)

Fig 3: Measuring Free Length Of Piston Return Spring
Courtesy of SUZUKI OF AMERICA CORP.