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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 175 (Diagnosis & Overhaul) >> Automatic Transmission >> Repair Instructions >> Extension Case Oil Seal Removal and Installation (for 2WD Vehicle)

Extension Case Oil Seal Removal and Installation (for 2WD Vehicle)

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lift vehicle horizontally.
  2. Remove rear propeller shaft from extension case referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .
  3. Pry shroud, felt and oil seal with flat-bladed tool.
  4. Be sure to apply grease to oil seal lip. Using special tool and plastic hammer, press-fit new oil seal (1), felt (2) and shroud (3) up to position ("a", "b") shown in figure.

    Extension case oil seal (2WD vehicle) installation position 

    "a": 1 mm (0.01 in.) 

    "b": 6.5 mm (0.25 in.) 

    "A": Grease 99000-25010 

    Special tool 

    (A): 09940-53111 

    Fig 1: Identifying Extension Case Oil Seal
    G00797885Courtesy of SUZUKI OF AMERICA CORP.
  5. Install rear propeller shaft referring to PROPELLER SHAFT REMOVAL AND INSTALLATION .