Direct Clutch Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Assemble each component by reversing disassembly procedure and noting the following points.

Always use new O-ring and apply A/T fluid before installation.
Do not align opening in retaining ring (2) with lug of direct clutch piston return spring at retainer.
Special tool

(A): 09926-98310

Fig 1: Identifying Special Tool
Courtesy of SUZUKI OF AMERICA CORP.
Use care so that direct clutch piston return spring will not fall or tilt.
CAUTION: Be careful when applying pressure, for overpressure will cause plate section of piston return spring to deform.
Do not match opening (1) in retaining back plate ring with cutout (2) in direct clutch cylinder

Fig 2: Identifying Opening In Retaining Back Plate Ring With Cutout In Direct Clutch Cylinder
Courtesy of SUZUKI OF AMERICA CORP.
Install clutch backing plate with its grooved side facing the front.

Fig 3: Installing Clutch Backing Plate With Groove
Courtesy of SUZUKI OF AMERICA CORP.