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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 175 (Diagnosis & Overhaul) >> Automatic Transmission >> Repair Instructions >> Automatic Transmission (with Transfer If Equipped) Dismounting and Remounting >> On lift

On lift

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove transfer skid plate (if equipped).
  2. Drain transfer oil for 4WD vehicle or A/T fluid for 2WD vehicle.
    NOTE: If 4WD automatic transmission is overhauled later on, draining A/T fluid at this point will facilitate work.

    Tightening torque 

    Transfer oil drain plug and level/filler plug and A/T fluid drain plug (a): 23 N.m (2.3 kg-m, 17.0 lb-ft) 

    Fig 1: Identifying Transfer Oil Drain Plug, Level/Filler Plug And A/T Fluid Drain Plug
    G00797899Courtesy of SUZUKI OF AMERICA CORP.
  3. Before removing propeller shaft, give match marks (1) on joint flange and propeller shaft as shown in the figure.
    Fig 2: Identifying Match Marks On Joint Flange And Propeller Shaft
    G00797900Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove universal joint flange bolts and take out rear propeller shaft.
  5. Likewise, take out front propeller shaft. (if equipped)
  6. Remove nut from the end of select cable and bracket to set cable free.
  7. Remove select cable bracket by removing its 2 bolts.
  8. Remove exhaust No. 1 and No. 2 pipe.
  9. Remove transmission stiffener (1) (right side), if equipped.
    Fig 3: Removing Transmission Stiffener
    G00797901Courtesy of SUZUKI OF AMERICA CORP.
  10. Unclamp and disconnect oil cooler hoses from pipes.
    NOTE: To avoid leakage of transmission fluid, plug open ends of oil cooler pipes and hoses right after they are disconnected.
  11. Remove torque converter housing lower plate.
  12. Holding drive plate stationary with special tool or the like, remove torque converter mounting bolts with wrench.

    Special tool 

    (A): 09927-56010 (only for J20 engine model) 

    For J20 Engine Model 

    Fig 4: Identifying Special Tool
    G00797902Courtesy of SUZUKI OF AMERICA CORP.
  13. Remove engine to transmission nuts.
  14. Disconnect connectors from VSS, output speed sensor, input speed sensor, TR switch, shift & TCC solenoid valves and other electrical parts, and release their wire harness from clamps.
  15. Apply transmission jack (1) and take off rear mounting member by removing its bolts.
  16. With transmission (and transfer if equipped) assembly held up on jack (1), move them to the rear and lower them including torque converter.
WARNING: Transmission (and transfer if equipped) assembly may tilt rearward on jack (1). It is recommended to use an auxiliary arm (2) of jack (1) for the purpose of safety.
Fig 5: Identifying Transmission Jack And Auxiliary Arm
G00797903Courtesy of SUZUKI OF AMERICA CORP.
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