LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 175 (Diagnosis & Overhaul) >> Automatic Transmission >> Repair Instructions >> A/T Throttle Cable Adjustment >> Installation of New Cable

Installation of New Cable

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install one end of cable on throttle valve cam in transmission. For detail, refer to "AUTOMATIC TRANSMISSION UNIT ASSEMBLY: ".
  2. Bend cable (1) with its radius in 100 mm as shown in the figure and pull inner cable (3) by force of 1 - 2 N (0.1 - 0.2 kg, 0.22 - 0.44 lb) and take slack away.
  3. Clinch marker (2) supplied with cable on inner cable (3) at distance "a" from edge of outer cable.

    A/T throttle cable adjustment clearance (inner cable position) 

    "a": 0.8 - 1.5 mm (0.03 - 0.06 in.) 

  4. Install another end of cable to engine throttle cam.
  5. Adjust cable according to "Adjustment".
Fig 1: Adjusting Cable
G00797863Courtesy of SUZUKI OF AMERICA CORP.