LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 173 (Brake Control System And Diagnosis) >> Rear Brakes >> Repair Instructions >> Rear Brake Drum Removal and Installation >> Installation

Rear Brake Drum Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: See "BRAKES NOTE  ".
  1. Before installing brake drum, check outer diameter of brake shoes (3). If it is not within specified value, adjust it to specification by turning adjuster (2).
    NOTE: For equipped with adjustable strut
    Before installing brake drum, to minimize length of strut assembly, put flat end rod (6) between rod (4) and ratchet (5) of strut assembly and push down ratchet as shown in figure.

    Rear brake shoe outer diameter "a" of brake shoes 

    "a": 219.4-219.7 mm (8.638-8.650 in.) 

    Fig 1: Identifying Rear Brake Shoe Outer Diameter
    G00797308Courtesy of SUZUKI OF AMERICA CORP.
  2. Install brake drum after making sure that inside of brake drum and brake shoes are free from dirt and oil.
  3. Upon completion of all jobs, depress brake pedal with about 30 kg (66 lbs) load three to ten times so as to obtain proper drum-to-shoe clearance.

    Adjust parking brake cable. For adjustment, refer to "PARKING BRAKE CHECK AND ADJUSTMENT:  ".

  4. Tighten parking brake lever cover screws.
  5. Install wheel and tighten wheel nuts to specified torque.

    Tightening torque 

    Wheel nut (b): 100 N.m (10.0 kg-m, 72.5 lb-ft) 

    Fig 2: Tightening Wheel Nut
    G00797309Courtesy of SUZUKI OF AMERICA CORP.
  6. Check to ensure that brake drum is free from dragging and proper braking is obtained. Then remove vehicle from hoist and perform brake test (foot brake and parking brake).