Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation: Removal
WARNING: This page is about a different car, the 2004 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect negative cable at battery.
- Drain engine oil.
- Drain coolant referring to "COOLANT DRAINING ".
- Remove cylinder heads. Refer to "VALVES AND CYLINDER HEADS REMOVAL AND INSTALLATION ".
- Remove oil pump. Refer to "OIL PUMP REMOVAL AND INSTALLATION ".
- Mark cylinder number on all pistons, connecting rods and connecting rod caps.
- Remove rod bearing caps.
- Install guide hose (1) over threads of rod bolts. This prevents damage to bearing journal and rod bolt threads when removing connecting rod.
- Clean carbon from top of cylinder bore before removing piston from cylinder.
- Push piston and connecting rod assembly out through the top of cylinder bore.