LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 153 (Overhaul) >> Piston And Connecting Rod >> Inspection >> Crankshaft Pin Oil Clearance >> < Plastic Gauging Material Method >

< Plastic Gauging Material Method >

WARNING: This page is about a different car, the 2003 Mitsubishi Outlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove oil from the crankshaft pin and the connecting rod bearing.
  2. Cut plastic gauging material to the same length as the width of the bearing and place it on the pin, parallel with its axis.
    Fig 1: Identifying Plastic Gauging Material On Pin
    G01867987Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Install the connecting rod cap carefully and tighten the nuts to the specified torque.
  4. Carefully remove the connecting rod cap.
  5. Measure the width of the plastic gauging material at its widest part by using a scale printed on the plastic gauging material package.
    1. Standard value: 0.02 - 0.05 mm (0.0008 - 0.0019 inch) 
    2. Limit: 0.1 mm (0.003 inch) 
      Fig 2: Measuring Width Of Smashed Plastic Gauging Material
      G01867988Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.