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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (On-Vehicle Service) >> Timing Belt >> Removal And Installation >> Removal Service Points >> << B >> Valve Timing Belt Removal

<< B >> Valve Timing Belt Removal

WARNING: This page is about a different car, the 2003 Mitsubishi Outlander. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Never turn the crankshaft counterclockwise.
  1. Turn the crankshaft clockwise, align each timing mark to set No. 1 cylinder to TDC of its compression stroke.
    Fig 1: Aligning Timing Mark
    G01867800Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  2. Remove the timing belt under cover rubber plug and then set the special tool MD998738.
    Fig 2: Removing Timing Belt Under Cover Rubber Plug And Then Setting Special Tool
    G01867801Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. CAUTION: The adjusting bolt special tool (MD998738) can be gradually installed at a rate of a 30 degree turn per second. If it is screwed in all at once, the timing belt tensioner adjuster rod will not easily retract and the adjusting bolt special tool (MD998738) may bend.
    Fig 3: Adjusting Bolt Special Tool (MD998738)
    G01867802Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Screw in the special tool MD998738 until it comes in contact with the timing belt tensioner arm.
  5. Gradually screw in the adjusting bolt special tool (MD998738). Then align the timing belt tensioner adjuster rod set hole A with the timing belt tensioner adjustor cylinder set hole B.
    Fig 4: Aligning Hole A With Timing Belt Tensioner Adjustor Cylinder Set Hole B
    G01867803Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Insert a wire, etc. in the set hole.
    Fig 5: Inserting Wire In Set Hole
    G01867804Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  7. CAUTION: To reuse the valve timing belt, draw an arrow indicating the rotating direction (clockwise) on the back of the belt using chalk.
  8. After removal of adjusting bolt special tool MD998738, loosen the timing belt tensioner pulley mounting bolt and remove the valve timing belt.