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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 152 (On-Vehicle Service) >> Cylinder Head Gasket >> Removal And Installation >> Removal Service Points >> << B >> Camshaft Sprocket Removal

<< B >> Camshaft Sprocket Removal

WARNING: This page is about a different car, the 2003 Mitsubishi Outlander. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Never turn the crankshaft counterclockwise.
  1. Turn the crankshaft clockwise, align the timing marks on the camshaft sprocket to set No. 1 cylinder to TDC of its compression stroke.
    Fig 1: Aligning Timing Marks
    G01867785Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  2. Remove the timing belt under cover rubber plug and then set the special tool MD998738.
    Fig 2: Removing Timing Belt Under Cover Rubber Plug
    G01867786Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Screw in the special tool MD998738 until it contacts the timing belt tensioner arm.
    Fig 3: Identifying Timing Belt Tensioner Arm
    G01867787Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Secure the camshaft sprocket and valve timing belt with zip ties to prevent slippage between the camshaft sprocket and valve timing belt.
    Fig 4: Securing Camshaft Sprocket & Valve Timing Belt With Zip Ties
    G01867788Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  5. CAUTION: Do not rotate the crankshaft after camshaft sprocket removal.
    Fig 5: Using Special Tools
    G01867789Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Use special tools MB990767 and MD998719 to remove it with the valve timing belt on the cam shaft sprocket and then place it on the timing belt lower cover.