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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 144 (Differential & 4WD System) >> Rear >> Rear Differential Dismounting & Remounting >> Remounting

Rear Differential Dismounting & Remounting: Remounting

WARNING: This page is about a different car, the 2003 Suzuki Vitara, 2002 Suzuki Vitara, 2001 Suzuki Vitara, 2000 Suzuki Vitara, and 1999 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean mating surfaces of rear axle and differential assembly and apply sealant "A" to axle side evenly.

    "A":  Sealant 99000-31110

    Fig 1: Applying Sealant To Axle
    G01356837Courtesy of SUZUKI OF AMERICA CORP.
  2. Install differential assembly to axle and fix it with nuts (1) tightened to specified torque.

    Tightening torque 

    Differential carrier nut (a):  55 N.m (5.5 kg-m, 40.0 lb-ft)

    Fig 2: Installing Differential Assembly
    G01356838Courtesy of SUZUKI OF AMERICA CORP.
  3. Install propeller shaft to joint flange aligning match marks and torque flange bolts to specification.

    Tightening torque 

    Propeller shaft flange bolt (a):  50 N.m (5.0 kg-m, 36.5 lb-ft)

    Fig 3: Installing Propeller Shaft To Joint Flange
    G01356839Courtesy of SUZUKI OF AMERICA CORP.
  4. Install right and left rear axle shafts and drums. See INSTALLATION .
  5. Install wheels.
  6. Fill hypoid gear oil as specified and tighten plug to specification. Lower lift.
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