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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 144 (Differential & 4WD System) >> Front >> Repair Instructions >> Front Differential Dismounting & Remounting Dismounting

Front Differential Dismounting & Remounting Dismounting

WARNING: This page is about a different car, the 2003 Suzuki Vitara, 2002 Suzuki Vitara, 2001 Suzuki Vitara, 2000 Suzuki Vitara, and 1999 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lift up vehicle and drain oil.
  2. Disconnect air hose and breather hose from differential housing.
  3. Before removing propeller shaft, give match marks (1) on joint flange and propeller shaft as shown.
  4. Remove propeller shaft flange by removing its 4 bolts and suspend it with cord or the like.
    NOTE: If pull out propeller shaft, transfer oil must be drained before pulling out.
    Fig 1: Marking Joint Flange & Propeller Shaft
    G01356774Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove 3 mounting bracket bolts (1) for left mounting bracket and 3 flange bolts and nuts (2) for drive shaft flange to set left side of differential free.
    Fig 2: Removing Bolts For Left Mounting Bracket & Bolts/Nuts For Drive Shaft Flange
    G01356775Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove 2 bolts (1) from cross member to set differential rear mounting free.
    Fig 3: Removing 2 Bolts From Cross Member
    G01356776Courtesy of SUZUKI OF AMERICA CORP.
  7. With differential housing assembly held with transmission jack, remove mounting bracket bolts (1) on right end of housing (3).
    Fig 4: Removing Front Mounting Bracket Bolts On Right End Of Housing
    G01356777Courtesy of SUZUKI OF AMERICA CORP.
  8. Using 2 large screwdrivers (4) as levers, pull out right side drive shaft joint (1) from differential and dismount differential housing assembly (2) from vehicle.
    CAUTION: During above work, use care not to cause damage to drive shaft boot.
Fig 5: Pulling Out Right Side Drive Shaft Joint From Differential
G01356778Courtesy of SUZUKI OF AMERICA CORP.