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Temperature Control Actuator inspection

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove temperature control actuator. Refer to "Temperature Control Actuator Removal and Installation:".
  2. Check resistance between terminals.

    Temperature control actuator resistance 

    Terminal "d" and "e" (max cold position):  Approx. 150 - 250ohm

    Terminal "c" and "d" (max cold position):  Approx. 2.6 kohm

    Terminal "d" and "e" (max hot position):  Approx. 2.6 kohm

    Terminal "c" and "d" (max hot position):  Approx. 150 - 250 ohm

  3. Connect battery positive (+) terminal to terminal "b" and battery negative (-) terminal to terminal "a". Check if position of temperature control actuator changes COLD to HOT.
  4. Connect battery positive (+) terminal to terminal "a" and battery positive (-) terminal to terminal "b". Check if position of temperature control actuator changes HOT to COLD.

    If malfunction is found, replace temperature control actuator with new one.

    Fig 1: Identifying Temperature Control Actuator
    G01325263Courtesy of SUZUKI OF AMERICA CORP.