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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 136 (Exterior Trim) >> Repair Instructions >> Back Door/Rear Gate Assembly Removal and Installation >> Removal

Back Door/Rear Gate Assembly Removal and Installation: Removal

WARNING: This page is about a different car, the 2003 Suzuki XL-7 and 2003 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove back door trim, and door/rear gate sealing cover, refer to steps  2 to  4 .
  2. Remove wire harness connector inside the back door/rear gate.
  3. Remove back door/rear gate balancer (1) (first at its door-side and next at its body-side), as shown.
    WARNING: Handling of back Door/Rear Gate Balancer (Damper):
    • Do not disassemble balancer because its cylinder is filled with gas.
    • The gas itself is harmless but it may issue out of the hole together with chips generated by the drill. Therefore, be sure to wear goggles.
    • When discarding removed back door/rear gate balancer (damper), use a 2 to 3 mm (0.08 to 0.12 in.) drill to make a hole as shown.
    • Handle balancer carefully. Do not scar or scratch exposed surface of its piston rod, and never allow any paint or oil to stick to its surface.
    • Do not turn piston rod with balancer fully extended.
    Fig 1: Removing Back Door/Rear Gate Balancer
    G01356735Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove back door/rear gate hinge (1) bolts and back door/rear gate (2) from body (3).
  5. Fig 2: Removing Back Door/Rear Gate
    G01356736Courtesy of SUZUKI OF AMERICA CORP.