Engine Assembly Removal & Installation: Installation

WARNING: This page is about a different car, the 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Reverse removal procedure for installation noting the following points.

Tighten engine side mounting bracket nuts to specified torque.
Tightening torque

Engine side mounting bracket nut (a): 55 N.m (5.5 kg-m, 40.0 lb-ft)

Fig 1: Exploded View Of Engine Side Mounting Brackets
Courtesy of SUZUKI OF AMERICA CORP.
Tighten transmission case bolts and nuts to specified torque.
Tightening torque

Transmission case bolt and nut (b): 85 N.m (8.5 kg-m, 61.5 lb-ft) (for M/T vehicle)

Transmission case bolt and nut (b): 80 N.m (8.0 kg-m, 58.0 lb-ft) (for A/T vehicle)

Fig 2: Identifying Transmission Case Bolts & Nuts
Courtesy of SUZUKI OF AMERICA CORP.
Tighten torque converter bolts to specified torque (for A/T vehicle).
Tightening torque

Torque converter bolt (c): 65 N.m (6.5 kg-m, 47.0 lb-ft)

Fig 3: Tightening Torque Converter Bolts (A/T Only)
Courtesy of SUZUKI OF AMERICA CORP.
Tighten bolts and nuts of exhaust No. 1 pipe (1) to specified torque.
Tightening torque

Exhaust No. 1 pipe bolt and nut (d): 50 N.m (5.0 kg-m, 36.5 lb-ft)

Fig 4: Tightening Bolts & Nuts Of Exhaust No. 1 Pipe
Courtesy of SUZUKI OF AMERICA CORP.
Install front differential housing with differential to chassis referring to FRONT DIFFERENTIAL DISMOUNTING & REMOUNTING , if necessary.
Install steering shaft lower assembly referring to STEERING LOWER SHAFT ASSEMBLY REMOVAL & INSTALLATION .
Install A/C compressor assembly.
Refer to COMPRESSOR ASSEMBLY REMOVAL & INSTALLATION .
Install P/S pump assembly referring to P/S PUMP REMOVAL & INSTALLATION .
Adjust accelerator cable play and A/T throttle cable play ( with A/T) referring to ACCELERATOR CABLE ADJUSTMENT and A/T THROTTLE CABLE ADJUSTMENT (H25 ENGINE WITH A/T ONLY) .
Refill engine with engine oil .
Refill cooling system referring to COOLING SYSTEM FLUSH & REFILL .
Check to ensure that all fasteners and clamps are tightened.
Upon completion of installation, verify that there is no fuel leakage, coolant leakage, P/S fluid leakage or exhaust gas leakage at each connection.