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Manual Transmission Gear Oil Inspection & Change

WARNING: This page is about a different car, the 2003 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Before changing or inspecting oil, be sure to stop engine and lift vehicle horizontally.
  2. With vehicle lifted up, check oil level and leakage. If leakage exists, correct or repair it.
  3. Drain old oil and fill new specified oil as shown below by specified amount (roughly up to level hole).

    Gear oil specification 

    Oil grade:  API GL-4

    Viscosity:  SAE 75W-85, 75W-90 or 80W-90

    Gear oil capacity 

    Transmission:  1.5 liters (3.2 / 2.6 US / Imp.pt)

    Transfer:  1.7 liters (3.6 / 3.0 US / Imp.pt)

    NOTE:
    • It is highly recommended to use SAE 75W-90 gear oil.
    • Whenever vehicle is hoisted for any other service work then oil change, also be sure to check for oil leakage and status of breather hoses.
    • If water or rust is mixed in drained oil, be sure to check breather hose and boot of transmission and transfer.
    Fig 1: Transmission & Transfer Case Oil Viscosity Chart
    G01381383Courtesy of SUZUKI OF AMERICA CORP.
  4. Torque drain plug and level / filler plug as specified below after applying sealant to its thread.
    CAUTION:
    • Transmission oil must not be poured through gear shift control lever part.
    • Do not loosen or remove reverse idle gear shaft bolt (1).

    "A":  Sealant 99000-31110

    Tightening torque 

    Oil drain plug and level / filler plug (a):  23 N.m (.3 kg-m, 17.0 lb-ft)

    Fig 2: Identifying Reverse Idle Gear Shaft Bolt, Drain Plugs & Fill Plugs
    G01381384Courtesy of SUZUKI OF AMERICA CORP.