Extension Case Oil Seal (2WD Model) Removal & Installation

WARNING: This page is about a different car, the 2003 Suzuki Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Remove propeller shaft. See PROPELLER SHAFT REMOVAL AND INSTALLATION .

Fig 1: Removing Propeller Shaft
Courtesy of SUZUKI OF AMERICA CORP.
Using flat end rod or the like, remove oil seal (1).
Using special tool (A) and plastic hammer, press fit new oil seal (1) into extension case (2) till oil seal (1) contacts stepped part of extension case (2) as shown. Be sure to apply grease to oil seal lip.
"A": Grease 99000-25010

Special tool

(A): 09951-16060

Fig 2: Installing New Oil Seal Into Extension Case
Courtesy of SUZUKI OF AMERICA CORP.
Clean and inspect sliding portion of propeller shaft front end (where oil seal contacts) before installation and if even small dent or scratch exists, correct and clean it again. Then apply grease inside splines of propeller shaft.
"B": Grease 99000-25010

Fig 3: Identifying Propeller Shaft Grease Application Point
Courtesy of SUZUKI OF AMERICA CORP.
Install propeller shaft. See PROPELLER SHAFT REMOVAL AND INSTALLATION .