Front Differential Dismounting & Remounting: Dismounting
WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
- Lift up vehicle and drain oil.
- Disconnect air hose and breather hose from differential housing.
- Before removing propeller shaft, give match marks (1) on joint flange and propeller shaft as shown in the figure.
- Remove propeller shaft flange by removing its 4 bolts and suspend it with cord or the like.NOTE: If pull out propeller shaft, transfer oil must be drained before pulling out.
- Remove bolts (1) for left mounting bracket and bolts and nuts (2) for drive shaft flange to set left side of differential free.
- Remove bolts (1, 2) and rear mounting bracket (3).
- Remove bolts (4) and rear mounting bracket No. 2 (5).
- With differential housing assembly held with transmission jack, remove front mounting bracket (2) bolts (1) on right end of housing (3).
- Using 2 large flat end rods (4) as levers, pull out right side drive shaft joint (1) from differential (2) and dismount housing assembly from vehicle.CAUTION: During above work, use care not to cause damage to drive shaft boot.