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Rear Differential Gear Oil Inspection & Change

WARNING: This page is about a different car, the 2004 Suzuki XL-7 and 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • Hypoid gear oil must be used for differential.
  • It is highly recommended to use SAE 80W-90 viscosity.
  1. Before oil change or inspection, be sure to stop engine and lift up vehicle horizontally.
  2. Check oil level and existence of leakage. If leakage is found, correct its cause.
  3. Drain old oil and pour proper amount of gear oil as specified (roughly up to level hole).
    Fig 1: Identifying Gear Oil Level
    G02281245Courtesy of SUZUKI OF AMERICA CORP.
  4. Torque drain plug (3) and level/filler plugs (2) to specification.

    "A":  Sealant 99000-31110

    Tightening torque 

    1. Differential oil level/filler plug (a):  50 N.m (5.0 kg-m, 36.5 lb-ft)
    2. Differential oil drain plug (b):  28 N.m (2.8 kg-m, 20.5 lb-ft)

    Hypoid gear oil:  API GL-5, SAE 80W-90 or 90

    1. Oil capacity  H25 engine model: 2.2 liters (4.6/3.9 US/lmp. pt.)
    2. H27 engine model:  2.5 liters (5.3/4.4 US/lmp. pt.)
    Fig 2: Locating Drain Plug & Filler Plug
    G02281246Courtesy of SUZUKI OF AMERICA CORP.
    Fig 3: SAE Viscosity/Temperature Chart
    G02281247Courtesy of SUZUKI OF AMERICA CORP.