LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> 2.7L V6 >> Repair Instructions >> Throttle Body Removal & Installation >> Removal

Throttle Body Removal & Installation: Removal

  1. Disconnect negative (-) cable at battery.
  2. Drain engine coolant referring to COOLANT DRAINING .
  3. Detach fuse/relay box.
  4. Remove strut tower bar.
  5. Disconnect accelerator cable (1) from throttle body.
    Fig 1: Disconnecting Accelerator Cable From Throttle Body
    G02263856Courtesy of SUZUKI OF AMERICA CORP.
  6. Disconnect water hoses (2) from throttle body.
    Fig 2: Disconnecting Water Hoses From Throttle Body
    G02263857Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove surge tank cover.
  8. Remove intake air pipe (1), surge tank pipe (2) and intake control valve (3).
    Fig 3: Removing Intake Air Pipe, Surge Tank Pipe & Intake Control Valve
    G02263858Courtesy of SUZUKI OF AMERICA CORP.
  9. Disconnect connectors of TP sensor (2) and IAC valve (3).
  10. Disconnect ground terminal (5) from intake manifold (4).
  11. Remove clamp bracket (1) and harness clamps from intake collector.
    Fig 4: Removing Clamp Bracket & Harness Clamps From Intake Collector
    G02263859Courtesy of SUZUKI OF AMERICA CORP.
  12. Disconnect connectors of EVAP canister purge valve (1) and EGR valve (5).
  13. Disconnect PCV valve hose (6), ground terminal connector (7) and breather hose (3) from cylinder head and EVAP canister purge valve hose (2).
  14. Detach EGR pipe (4) from exhaust manifold.
    Fig 5: Detaching EGR Pipe From Exhaust Manifold
    G02263860Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove throttle body (3) and intake collector (2) from intake manifold (1).
  16. Disconnect hoses of PCV from throttle body.
  17. Remove throttle body from intake collector.
    CAUTION:
    • TP sensor (4), or other components containing rubber must not be placed in a solvent or cleaner bath. A chemical reaction will cause these parts to swell, harden or get distorted.
    • Don't put drills or wires into passages for cleaning. It causes damages in passages.
    Fig 6: Removing Throttle Body From Intake Collector
    G02263861Courtesy of SUZUKI OF AMERICA CORP.