2ND Timing Chain & Chain TENSIONER: Installation

1. Align all sprocket timing marks with timing marks on block. See Fig 1 . Ensure key on crankshaft sprocket is pointing up. Check that arrow on idler sprocket faces up.
2. Install 2nd timing chain by aligning Yellow plate of timing chain with arrow on idler sprocket. Install sprockets on intake and exhaust camshafts by aligning Dark Blue plate of 2nd timing chain.
3. Insert a push pin into timing chain tensioner and press plunger back into tensioner body. Ensure plunger does not come out. Install timing chain tensioner with gasket and tighten to specification.
4. Remove push pin from timing chain tensioner. Turn crankshaft clockwise 2 rotations then align timing marks. Ensure all timing marks align. Apply oil to timing chains, tensioner, sprockets, and guide. To complete installation, reverse removal procedure.

Fig 1: Aligning 2nd Timing Chain & Sprockets

Courtesy of SUZUKI OF AMERICA CORP.